ABB and Porsche Consulting driving the future of analyzer manufacturing

• ABB and Porsche Consulting leverage best practices from the automotive industry for a new manufacturing line for ABB’s process and laboratory analyzers in Canada
• The mixed-model production line increases the output by 100 percent and reduces lead times by more than 30 percent
• The collaboration sets new standards in innovation in the analytical space and solidifies ABB’s position at the forefront of the analyzer market

ABB has partnered with Porsche Consulting, a leading management consultancy and a subsidiary of the sports car manufacturer, to reshape the landscape of analyzer manufacturing, solidifying ABB’s position at the forefront of the analyzer market.

The collaboration drives the deployment of a mixed-model production line for ABB’s process and laboratory analyzers manufactured in Canada, leveraging best practices from the automotive industry. The new production line offers optimized logistics, quality control and operations management, leading to 100 percent increase in output within the same floor space, and more than 30 percent decrease in lead times.

During the project, every aspect of the manufacturing process – from the production line setup and logistics to quality control methods and operations management principles – was examined and reimagined. In addition, change management approaches were introduced to prepare the factory staff for addressing the market's evolving needs, such as enhancing manufacturing and planning methods with test automation, live operations KPIs, and decoupling manufacturing subassembly product lines.

"Porsche Consulting helped us rethink our manufacturing systems. We wanted to be closer to the customers with better lead times and better reactivity, and to offer customers better visibility of the status of products during manufacturing,” said Marc Corriveau, Head of Global Operations, Analytical Busines Line, ABB. “The smart, digital and lean manufacturing process pioneered through this collaboration will shape the future of analyzer production, meeting the ever-evolving demands of the market and enabling us to maintain unmatched quality and service for our customers.”

Since the delivery of the first units in the spring of 2023, production has ramped up to double capacity, a testament to the efficiency and success of the innovative approach. Furthermore, the reduction in lead times has empowered ABB to respond swiftly to dynamic market demands.

The collaboration marks the latest chapter in a long-standing partnership between ABB and Porsche Consulting, which has encompassed diverse projects from strategic visioning to pragmatic operational transformations.

ABB’s Process Automation business automates, electrifies and digitalizes industrial operations that address a wide range of essential needs – from supplying energy, water and materials, to producing goods and transporting them to market. With its ~20,000 employees, leading technology and service expertise, ABB Process Automation helps customers in process, hybrid and maritime industries improve performance and safety of operations, enabling a more sustainable and resource-efficient future. go.abb/processautomation

ABB is a technology leader in electrification and automation, enabling a more sustainable and resource-efficient future. The company’s solutions connect engineering know-how and software to optimize how things are manufactured, moved, powered, and operated. Building on more than 130 years of excellence, ABB’s ~105,000 employees are committed to driving innovations that accelerate industrial transformation. www.abb.com